Toilet Paper Converting Plant & Machinery Solutions
Toilet paper converting rewinds parent tissue reels onto cores with embossing and perforation, saws the finished logs into rolls, and then wraps the rolls into consumer packs.
Complete Toilet Paper Process Flow
Parent reels and wound paper cores are brought to the rewinder and loaded onto the unwind and core feed. Reel movement between the store and the line runs on floor and vertical conveying.
Plies are embossed, perforated and wound onto the core to build a log. Fibre and dust released at the winding head are taken away at source so they do not build up on the machine.
The log is sawn into individual rolls and the rolls are transferred to the wrapping line. Saw dust is captured at the blade and separated from the conveying air.
Rolls are counted into pack sizes and wrapped in printed film, then sealed. Batch and date details are printed onto the pack as it leaves the sealer.
Consumer packs are grouped into larger bags or cases for the trade. Cases are palletised, wrapped and moved to dispatch.
Rejected rolls, tail ends and collected fibre are shredded and baled for return to the mill. The whole extraction and conveying network is sequenced from a central panel.
Machinery Required for Toilet Paper Plant
Turnkey Toilet Paper Plant Solutions
ART Mechatronics offers turnkey supporting-plant solutions for paper mills and converting units, including:
- Extraction system design & ducting layout
- Dust, fibre and trim collection networks
- Pneumatic trim conveying and baling systems
- Reel, ream and carton handling equipment
- Counting, stacking and wrapping systems
- Secondary packing and palletising line integration
- Automation & control panels
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Product type (tissue, kraft, corrugated, mono carton, copier paper)
- Existing machine layout and floor levels
- Trim volume and dust characteristics
- Pack format and dispatch requirements
- Automation level
Why Choose ART Mechatronics for Toilet Paper
- Specialists in dust, fibre and trim extraction for converting lines
- Centralised extraction networks designed around existing machine layouts
- Pneumatic trim conveying integrated with baling
- End-of-line counting, packing, palletising and wrapping systems
- Single-point automation across extraction, conveying and packing
- Turnkey design, installation, commissioning and after-sales support
- Manufacturing and project support across India, UAE and Thailand
Machinery in a Toilet Paper plant
Where it's used
Get pricing & specs for the Toilet Paper plant
Share the product, target capacity, current process and plant location. These details help our engineers discuss the right machine or line configuration.
One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Toilet Paper plant solution with regional presence in India, UAE and Thailand.