Industry solution

Toilet Paper Converting Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Toilet paper converting rewinds parent tissue reels onto cores with embossing and perforation, saws the finished logs into rolls, and then wraps the rolls into consumer packs.

Representative Toilet Paper Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Toilet Paper Process Flow

Parent Reel Intake & Core Feeding

Parent reels and wound paper cores are brought to the rewinder and loaded onto the unwind and core feed. Reel movement between the store and the line runs on floor and vertical conveying.

Rewinding, Embossing & Perforating

Plies are embossed, perforated and wound onto the core to build a log. Fibre and dust released at the winding head are taken away at source so they do not build up on the machine.

Log Sawing & Roll Transfer

The log is sawn into individual rolls and the rolls are transferred to the wrapping line. Saw dust is captured at the blade and separated from the conveying air.

Pack Counting & Wrapping

Rolls are counted into pack sizes and wrapped in printed film, then sealed. Batch and date details are printed onto the pack as it leaves the sealer.

Bagging, Palletising & Dispatch

Consumer packs are grouped into larger bags or cases for the trade. Cases are palletised, wrapped and moved to dispatch.

Off-Spec Roll Recovery & Extraction Control

Rejected rolls, tail ends and collected fibre are shredded and baled for return to the mill. The whole extraction and conveying network is sequenced from a central panel.

Turnkey

Turnkey Toilet Paper Plant Solutions

ART Mechatronics offers turnkey supporting-plant solutions for paper mills and converting units, including:

  • Extraction system design & ducting layout
  • Dust, fibre and trim collection networks
  • Pneumatic trim conveying and baling systems
  • Reel, ream and carton handling equipment
  • Counting, stacking and wrapping systems
  • Secondary packing and palletising line integration
  • Automation & control panels
  • Installation & commissioning
  • After-sales support

We customize solutions based on:

  • Product type (tissue, kraft, corrugated, mono carton, copier paper)
  • Existing machine layout and floor levels
  • Trim volume and dust characteristics
  • Pack format and dispatch requirements
  • Automation level
Why ART

Why Choose ART Mechatronics for Toilet Paper

  • Specialists in dust, fibre and trim extraction for converting lines
  • Centralised extraction networks designed around existing machine layouts
  • Pneumatic trim conveying integrated with baling
  • End-of-line counting, packing, palletising and wrapping systems
  • Single-point automation across extraction, conveying and packing
  • Turnkey design, installation, commissioning and after-sales support
  • Manufacturing and project support across India, UAE and Thailand
Applications

Where it's used

Toilet Paper Processing UnitsPaper Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Toilet Paper plant solution with regional presence in India, UAE and Thailand.