Industry solution

Sand Washing & Processing Plant Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Sand processing turns river, pit or crusher-run sand into graded construction and industrial grades. The feed is scalped, washed to remove silt and clay, dewatered and dried, then screened into size fractions, with iron and stone contaminants separated out before storage or bagging.

Representative Sand Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Process Flow

Feeding & Scalping

Raw sand is tipped into a reception hopper and drawn out at a controlled rate. A scalping screen takes out oversize stone and debris before washing.

Washing & Silt Removal

Sand is agitated with water so that clay, silt and organic matter are lifted away from the grains. Wash water is settled and recirculated rather than run to waste.

Dewatering & Drying

Washed sand still holds surface water, which is drained off before the sand goes to the dryer. Drying is needed for sand that will be bagged or used in dry blended products.

Grading into Fractions

Dried sand is separated into size fractions, since plaster, concrete and industrial uses each call for a different grading. Very fine dust is drawn off by air classification.

Iron & Contaminant Removal

Magnets take out tramp iron picked up in handling, and density-based separation removes heavy grains and small stone. This step matters most for glass and foundry grades.

Storage, Packing & Loading

Graded sand is held in silos or bins and drawn off for bulk loading or bagging. Bags are closed and stacked for despatch.

Details

Product-Specific Processing

🧱 A. CEMENT PROCESSING & HANDLING Process: Grinding → Storage → Conveying → Packing Equipment Supplied:

  • Conveyors
  • Bucket Elevators
  • Storage Silos
  • Packing Machines

🏢 B. RMC (READY MIX CONCRETE) PLANT Process: Batching → Mixing → Discharge Machines Used:

  • Batching Plant
  • Mixer
  • Conveyor Systems

Produces ready-mix concrete.

🧱 C. MORTAR & DRY MIX PLANTS Process: Dosing → Mixing → Storage → Packaging Machines Used:

  • Dry Mix Plant
  • Mixer
  • Packing System

🧱 D. INTERLOCK PAVER BLOCKS Process: Mixing → Molding → Curing Machines Used:

  • Paver Block Machine
  • Vibrating Table

🪨 E. MARBLE / GRANITE / STONE PROCESSING Process: Cutting → Polishing → Finishing Machines Used:

  • Cutting Machine
  • Polishing Machine

🧱 F. CERAMIC & TILE PROCESSING Process: Mixing → Pressing → Firing → Finishing

Requires material handling and dust control systems.

⚗️ G. FLY ASH / GYPSUM / MINERAL PROCESSING Process: Handling → Grinding → Storage → Packing Machines Used:

Material Handling

ART Mechatronics specializes in:

Belt ConveyorsScrew ConveyorsBucket ElevatorsChain Conveyors

Used across entire plant for bulk material transport.

Dust Collection & Pollution Control

Construction plants generate high dust levels. Systems Supplied:

Bag House Dust CollectorsCyclone SeparatorsWet Scrubbers

Ensures:

  • Clean environment
  • Compliance with regulations
Storage & Silos

Materials are stored before dispatch. Equipment:

Storage SilosBins
Packaging & Dispatch
Bag Filling MachineBulk Loading System
Machinery

Machinery & Systems Supplied

  • Belt Conveyors
  • Screw Conveyors
  • Bucket Elevators
  • Crushers & Screens
  • Sand Washing Systems
  • Batching & Mixing Systems
  • Storage Silos
  • Dust Collectors
  • Cyclone Separators
  • Wet Scrubbers
  • Packaging Systems
Turnkey

Turnkey Sand Plant Solutions

ART Mechatronics offers complete turnkey solutions for construction material plants, including:

We customize solutions based on:

  • Material type
  • Production capacity
  • Site conditions
  • Automation level
Why ART

Why Choose ART Mechatronics

  • Expertise in heavy-duty industrial systems
  • Strong material handling capabilities
  • Advanced dust control solutions
  • High-capacity continuous processing
  • Durable and robust equipment
  • Global project execution capability
The machines

Machinery in a Sand plant

Belt ConveyorsScrew ConveyorsBucket ElevatorsCrushers & ScreensSand Washing SystemsBatching & Mixing SystemsStorage SilosDust CollectorsCyclone SeparatorsWet ScrubbersPackaging Systems
Applications

Where it's used

Sand Processing UnitsConstruction Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Sand plant solution with regional presence in India, UAE and Thailand.