Metal Processing Plant & Machinery Solutions
Metal processing covers cutting, forming, machining, heat treatment and surface finishing of steel and non-ferrous components. Metal plants deal with oil mist, grinding dust, pickling fume, furnace heat and a continuous flow of swarf and offcuts leaving the machines.
Complete Metal Process Flow
Coil, sheet, plate, bar and section are received, stacked and issued to the shop as jobs are released. Small components are fed forward from bulk storage rather than carried by hand.
Material is cut to length and pressed, bent or formed into shape. Forming lines are fed and discharged on conveyors, and cutting fume is drawn off at source.
Turning, milling, drilling and grinding bring the part to its finished dimensions. Dry machining and grinding release fine metallic dust, which is captured at the machine.
Components are annealed, normalised, hardened or tempered in a furnace and then cooled in a controlled way. Furnace flue gas and radiated heat are taken away from the treatment bay.
Scale, oil and machining residue are removed in acid or alkaline baths, then the parts are rinsed and dried. Acid mist from the pickling line is scrubbed before the air is released.
Turnings, offcuts and rejected parts are collected from under the machines and moved to the scrap yard. Ferrous and non-ferrous scrap are separated and reduced so the material can be sold or recharged.
Industrial Process Overview
Materials such as metal scrap, billets, castings, aluminum ingots, and raw inputs are transported within the plant. Equipment Supplied:
Ensures:
- Efficient material flow
- Reduced manual handling
Molten metal is poured into molds to create desired shapes. Processes:
Generates:
- Dust
- Fumes
- Heat
Includes cutting, welding, bending, and assembly.
Requires:
- Clean work environment
- Efficient fume and dust extraction
Used to clean and finish metal surfaces.
Generates:
- Heavy dust
- Abrasive particles
Final products are cleaned, inspected, and prepared for dispatch.
Dust Collection & Pollution Control
Dust Collection Systems Used across:
- Foundries
- Fabrication units
- Shot blasting areas
Machines Supplied:
- Bag House Dust Collectors
- Cartridge Type Dust Collectors
- Cyclone Separators
Ensures:
- Clean air
- Worker safety
- Compliance with environmental norms
Wet Scrubber Systems Used for:
- Fume extraction
- Gas treatment
Machines Supplied:
- Wet Scrubbers
Ensures:
- Removal of harmful gases
- Pollution control
Material Handling Systems
Bulk & Unit Handling Equipment
- Belt Conveyors
- Screw Conveyors
- Bucket Elevators
- Chain Conveyors
Suitable for:
- Scrap handling
- Casting movement
- Powder transport
Customized Industrial Systems
- Heavy-duty conveyors
- Inclined and vertical transport systems
- Automated feeding lines
Application Areas
- Iron & Steel Plants
- Aluminum Processing Units
- Foundries & Casting Units
- Fabrication Workshops
- Metal Processing Plants
- Shot Blasting & Sand Blasting Units
Equipment Supplied for Metal Industry
- Belt Conveyors
- Screw Conveyors
- Bucket Elevators
- Chain Conveyors
- Bag House Dust Collectors
- Cartridge Dust Collectors
- Cyclone Separators
- Wet Scrubbers
- Industrial Fans & Blowers
Turnkey Industrial Solutions
ART Mechatronics offers complete solutions for iron, steel, and metal processing industries, including:
- Material handling system design
- Dust collection and pollution control systems
- Plant engineering and layout
- Automation & control systems
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Plant type and size
- Material handling requirements
- Dust and emission levels
- Automation level
Why Choose ART Mechatronics
- Expertise in heavy industrial environments
- Durable and robust equipment design
- Advanced dust and fume control systems
- Customized material handling solutions
- Reliable performance in harsh conditions
- Global industrial project capability
Where it's used
Get pricing & specs for the Metal plant
Share the product, target capacity, current process and plant location. These details help our engineers discuss the right machine or line configuration.
One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Metal plant solution with regional presence in India, UAE and Thailand.