Grams Processing Plant & Machinery Solutions
Gram processing covers black gram (urad) and green gram (moong), whose husk clings tightly to the kernel. The seed is cleaned, scratched or pitted, treated with oil and water, tempered and dried, then dehusked and split in repeated light passes rather than one heavy pass. Dal and flour are then sorted and packed.
Complete Pulses Process Flow
Urad and moong arrive with field trash, dust, stones and metal, all of which are removed before milling. Cleaned grain is held in bins until the conditioning stage is ready to take it.
The husk of gram sticks to the kernel, so the seed surface is first scratched, or pitted, to open a path for the treatment. Oil and water are then mixed through the grain so that the husk lifts away in the milling that follows.
Treated grain is held so the moisture can move into the seed, then dried before it goes to the huller. Moisture is checked on each batch as it comes off the dryer.
Grain passes through the huller in repeated light passes rather than in a single heavy pass, and is lifted back to the huller between passes. Husk is drawn off between passes and the dehusked kernel is then split to give dhuli dal.
Split gram dal is polished and then separated into whole, split and broken fractions. Powder and small brokens are carried away on their own stream.
Part of the urad and moong dal is ground into flour for papad, vada and batter use. The ground stock is sifted and the coarse fraction is returned to the mill.
Colour sorting removes husk-bearing, discoloured and off-grade grains before packing. Dal goes into consumer pouches and bulk sacks, and every pack is coded.
Pulses Processed
- Lentils (Dal Processing)
- Chickpeas (Chana Dal)
- Peas Processing
- Beans Processing
- Sesame Processing
- Moong, Toor, Urad Dal
- Other pulses and legumes
Machinery Required for Pulses Processing Plant
- Material Handling Systems
- Intake Hopper
- Pre Cleaner
- Destoner
- Air Classifier
- Magnetic Separator
- Grading Machine
- Pitting Machine
- Conditioning System
- Dehusker / Emery Roll Machine
- Splitter
- Polishing Machine
- Dryer
- Dust Collection System
- Packaging Machines
Turnkey Dal Mill Solutions
ART Mechatronics offers complete turnkey solutions for pulses processing plants, including:
- Process design & plant layout
- Cleaning and grading systems
- Dehusking and splitting systems
- Polishing and drying systems
- Dust control & air handling systems
- Automation & control panels
- Packaging line integration
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Pulse type
- Production capacity
- Desired product quality
- Automation level
Why Choose ART Mechatronics
- Expertise in pulses and dal processing systems
- High-efficiency dehusking technology
- Minimal breakage and maximum yield
- Advanced dust control systems
- Energy-efficient plant design
- Global export capability
Machinery in a Grams plant
Where it's used
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One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Grams plant solution with regional presence in India, UAE and Thailand.