Industry solution

Grams Processing Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Gram processing covers black gram (urad) and green gram (moong), whose husk clings tightly to the kernel. The seed is cleaned, scratched or pitted, treated with oil and water, tempered and dried, then dehusked and split in repeated light passes rather than one heavy pass. Dal and flour are then sorted and packed.

Representative Grams Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Pulses Process Flow

Intake & Cleaning

Urad and moong arrive with field trash, dust, stones and metal, all of which are removed before milling. Cleaned grain is held in bins until the conditioning stage is ready to take it.

Pitting & Oil-Water Conditioning

The husk of gram sticks to the kernel, so the seed surface is first scratched, or pitted, to open a path for the treatment. Oil and water are then mixed through the grain so that the husk lifts away in the milling that follows.

Tempering & Drying

Treated grain is held so the moisture can move into the seed, then dried before it goes to the huller. Moisture is checked on each batch as it comes off the dryer.

Dehusking & Splitting

Grain passes through the huller in repeated light passes rather than in a single heavy pass, and is lifted back to the huller between passes. Husk is drawn off between passes and the dehusked kernel is then split to give dhuli dal.

Polishing & Grading

Split gram dal is polished and then separated into whole, split and broken fractions. Powder and small brokens are carried away on their own stream.

Flour Milling

Part of the urad and moong dal is ground into flour for papad, vada and batter use. The ground stock is sifted and the coarse fraction is returned to the mill.

Sorting & Packing

Colour sorting removes husk-bearing, discoloured and off-grade grains before packing. Dal goes into consumer pouches and bulk sacks, and every pack is coded.

Details

Pulses Processed

  • Lentils (Dal Processing)
  • Chickpeas (Chana Dal)
  • Peas Processing
  • Beans Processing
  • Sesame Processing
  • Moong, Toor, Urad Dal
  • Other pulses and legumes
Machinery

Machinery Required for Pulses Processing Plant

Turnkey

Turnkey Dal Mill Solutions

ART Mechatronics offers complete turnkey solutions for pulses processing plants, including:

We customize solutions based on:

  • Pulse type
  • Production capacity
  • Desired product quality
  • Automation level
Why ART

Why Choose ART Mechatronics

The machines

Machinery in a Grams plant

Material Handling SystemsIntake HopperPre CleanerDestonerAir ClassifierMagnetic SeparatorGrading MachinePitting MachineConditioning SystemDehusker / Emery Roll MachineSplitterPolishing MachineDryerDust Collection SystemPackaging Machines
Applications

Where it's used

Dal MillsPulses Processing UnitsAgro Processing PlantsFood Processing IndustryExport-Oriented Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Grams plant solution with regional presence in India, UAE and Thailand.