Ceramic Processing Plant & Machinery Solutions
Ceramic processing prepares a body of clay, feldspar and quartz for sanitaryware, tableware and ceramic products. The batch is weighed, wet-ground into slip, screened and de-ironed, spray-dried into free-flowing granulate, pressed or cast to shape, glazed, fired in a kiln, then inspected and packed.
Complete Process Flow
Clay, feldspar and quartz are received, lump material is broken down, and each raw material is weighed to the body recipe. Materials are held in separate bins so that recipes can be changed between batches.
The weighed batch is ground with water in a ball mill until the body becomes a pourable slip. The slip is held in stirred tanks so that the solids do not settle out.
Slip is screened to take out coarse residue and passed over magnets, because iron specks show as dark spots after firing. Rejected residue is taken out of the circuit.
The slip is sprayed into a hot air stream, which drives off the water and leaves free-flowing granules that press well. Fines carried out with the air are recovered in a cyclone.
Granulate is pressed in dies, or slip is cast in moulds for sanitaryware, to give the green shape. Green pieces are dried before any glaze is applied.
Glaze is applied to the dried body and the piece is fired, which vitrifies the body and fuses the glaze to it. Heat recovered from the kiln is taken back to the dryers.
Fired ware is inspected for cracks, warping and glaze faults, then sorted into grades. Accepted pieces are packed into cartons and palletised.
Product-Specific Processing
🧱 A. CEMENT PROCESSING & HANDLING Process: Grinding → Storage → Conveying → Packing Equipment Supplied:
- Conveyors
- Bucket Elevators
- Storage Silos
- Packing Machines
🏢 B. RMC (READY MIX CONCRETE) PLANT Process: Batching → Mixing → Discharge Machines Used:
- Batching Plant
- Mixer
- Conveyor Systems
Produces ready-mix concrete.
🧱 C. MORTAR & DRY MIX PLANTS Process: Dosing → Mixing → Storage → Packaging Machines Used:
- Dry Mix Plant
- Mixer
- Packing System
🧱 D. INTERLOCK PAVER BLOCKS Process: Mixing → Molding → Curing Machines Used:
- Paver Block Machine
- Vibrating Table
🪨 E. MARBLE / GRANITE / STONE PROCESSING Process: Cutting → Polishing → Finishing Machines Used:
- Cutting Machine
- Polishing Machine
🧱 F. CERAMIC & TILE PROCESSING Process: Mixing → Pressing → Firing → Finishing
Requires material handling and dust control systems.
⚗️ G. FLY ASH / GYPSUM / MINERAL PROCESSING Process: Handling → Grinding → Storage → Packing Machines Used:
- Grinding Mill
- Conveyors
- Silos
ART Mechatronics specializes in:
Used across entire plant for bulk material transport.
Construction plants generate high dust levels. Systems Supplied:
Ensures:
- Clean environment
- Compliance with regulations
Materials are stored before dispatch. Equipment:
Machinery & Systems Supplied
- Belt Conveyors
- Screw Conveyors
- Bucket Elevators
- Crushers & Screens
- Sand Washing Systems
- Batching & Mixing Systems
- Storage Silos
- Dust Collectors
- Cyclone Separators
- Wet Scrubbers
- Packaging Systems
Turnkey Ceramic Plant Solutions
ART Mechatronics offers complete turnkey solutions for construction material plants, including:
- Process design & plant layout
- Bulk material handling systems
- Crushing and screening systems
- Mixing and batching systems
- Dust and pollution control systems
- Automation & control panels
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Material type
- Production capacity
- Site conditions
- Automation level
Why Choose ART Mechatronics
- Expertise in heavy-duty industrial systems
- Strong material handling capabilities
- Advanced dust control solutions
- High-capacity continuous processing
- Durable and robust equipment
- Global project execution capability
Machinery in a Ceramic plant
Where it's used
Get pricing & specs for the Ceramic plant
Share the product, target capacity, current process and plant location. These details help our engineers discuss the right machine or line configuration.
One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Ceramic plant solution with regional presence in India, UAE and Thailand.