Brown Rice Processing Plant & Machinery Solutions
Brown rice is paddy that has had only its husk removed, leaving the bran layer and germ on the grain. Processing therefore stops short of whitening: paddy is cleaned, dried and rested, dehusked, then graded, colour sorted and packed.
Complete Brown Rice Process Flow
Paddy is received and cleaned of straw, chaff, soil, stones and ferrous particles before it enters the mill. Because brown rice keeps its bran layer, anything not taken out at this stage stays on the finished grain.
Paddy is dried and then rested in bins so moisture equalises through the grain before it reaches the huller. Bran-bearing rice is sensitive to storage moisture, so the moisture level is checked before milling and again before packing.
Only the outer husk is taken off; the bran layer and germ that give brown rice its colour and character are left intact. Husk is carried away in the air stream and any grain that has not shelled is separated out and returned to the huller.
Loose bran dust and light husk fragments released during dehusking are drawn off the grain stream. No whitening or polishing is carried out at this point, as the bran layer itself has to stay on the grain.
Grain is separated by size into whole and broken fractions, and an optical sorter takes out immature, damaged and off-colour grains along with any paddy still carrying husk. The sorter is set against the natural bran colour of the lot rather than a white grain surface.
Sorted brown rice is weighed and filled into consumer packs, with vacuum or gas-flushed packing used where the contents have to be kept away from air. The retained bran layer carries oil, so brown rice is commonly packed in barrier material rather than plain woven sacks.
Types of Brown Rice Processed
- Raw / unprocessed brown rice
- Cleaned & graded brown rice
- Processed brown rice
- Packed & retail-ready brown rice
Machinery Required for Brown Rice Processing Plant
- Intake Hopper
- Material Handling Systems
- Pre Cleaner
- Destoner
- Air Classifier
- Magnetic Separator
- Paddy Dehusker
- Paddy Separator
- Rice Whitener
- Rice Polisher
- Grading Machine / Length Grader
- Color Sorter
- Dryer
- Dust Collection System
- Packaging Machines
Turnkey Brown Rice Mill Solutions
ART Mechatronics offers complete turnkey solutions for rice processing plants, including:
- Process design & plant layout
- Cleaning and dehusking systems
- Milling and polishing systems
- Grading and sorting systems
- Drying systems
- Dust control & air handling systems
- Automation & control panels
- Packaging line integration
- Installation & commissioning
- After-sales support
We customize solutions based on:
- Rice variety
- Production capacity
- Desired quality
- Automation level
Why Choose ART Mechatronics
- Expertise in large-scale rice milling systems
- High efficiency with minimal grain breakage
- Advanced polishing and grading technology
- Energy-efficient plant design
- Consistent product quality
- Global export capability
Machinery in a Brown Rice plant
Where it's used
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One partner, from design to start-up
ART Mechatronics designs, manufactures, installs and commissions your Brown Rice plant solution with regional presence in India, UAE and Thailand.