Bodywash Processing Plant & Machinery Solutions

Treated water is charged to the mixing vessel and liquid surfactants are dosed from bulk storage against the batch recipe. Dry ingredients are screened as they are added so the batch stays free of undissolved solids.

The surfactant blend is mixed in a large jacketed vessel under controlled agitation until the batch is uniform. Slow, steady mixing keeps foam generation down in a highly foaming batch.

An electrolyte solution is dosed in stages and the batch is mixed until the intended flow behaviour is reached. Samples are drawn between doses so that the addition can be stopped once the target consistency is met.

Pearlising concentrate, colour and perfume are dispersed into the finished bulk, then the batch is deaerated so the packed product looks clear of bubbles. The bulk is cooled before it is released to the filling room.

Empty bottles are rinsed and fed to a servo filler, then capped and labelled in line. Wraparound labelling is used for the cylindrical bottle formats common in this category.

Filled bottles are coded, checkweighed and packed into shipper cases. Cases are stacked on pallets for warehouse despatch.