Industry solution

Beans Processing Plant & Machinery Solutions

Turnkey plant · Machinery · Automation · India · UAE · Thailand

Bean processing prepares whole pulses such as rajma, cowpea and other dry beans for retail and export sale. Unlike split dals, beans are handled whole: cleaned of stones and dust, separated by density, graded by size, polished, then optically sorted to remove discoloured and damaged seed before bagging.

Representative Beans Processing Plant & Machinery Solutions process equipment by ART Mechatronics
Representative configuration. Final equipment and arrangement are engineered for the application.
How it works

Complete Beans Process Flow

Intake & Pre-Cleaning

Dry beans are tipped into intake and carried through cleaning to remove soil, pod pieces, straw and dust. Ferrous tramp metal picked up during harvest and transport is taken out at this stage.

De-stoning & Density Separation

Beans sit close in size to field stones and soil clods, so this separation works on density rather than screen size alone. Light, hollow and insect-damaged beans are lifted away in the air stream.

Size Grading

Whole beans are traded by size grade, so the cleaned lot is split into count fractions on graded screens. Undersized and broken beans are diverted into a separate stream.

Polishing & De-dusting

Beans are polished to lift dust and field soil off the seed coat and give an even surface. Dust drawn off during polishing is collected rather than released into the plant.

Optical Sorting & Inspection

Colour sorting takes out discoloured, spotted, mouldy and off-variety beans. Beans destined for export are then checked for stone, glass and metal before bagging.

Bagging & Export Packing

Graded beans go into retail packs or woven sacks for bulk and export despatch. Filled sacks are weighed, stitched, palletised and wrapped for transport.

Details

Beans Processed

  • Lentils (Dal Processing)
  • Chickpeas (Chana Dal)
  • Peas Processing
  • Beans Processing
  • Sesame Processing
  • Moong, Toor, Urad Dal
  • Other pulses and legumes
Machinery

Machinery Required for Beans Processing Plant

Turnkey

Turnkey Dal Mill Solutions

ART Mechatronics offers complete turnkey solutions for pulses processing plants, including:

We customize solutions based on:

  • Pulse type
  • Production capacity
  • Desired product quality
  • Automation level
Why ART

Why Choose ART Mechatronics

The machines

Machinery in a Beans plant

Material Handling SystemsIntake HopperPre CleanerDestonerAir ClassifierMagnetic SeparatorGrading MachinePitting MachineConditioning SystemDehusker / Emery Roll MachineSplitterPolishing MachineDryerDust Collection SystemPackaging Machines
Applications

Where it's used

Beans Processing UnitsPulses Processing PlantsFood & Agro Processing IndustryContract Manufacturing & Private LabelExport-Oriented Processing Units
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One partner, from design to start-up

ART Mechatronics designs, manufactures, installs and commissions your Beans plant solution with regional presence in India, UAE and Thailand.